Pepsi Cola Davao City Plant

Project Description

To prevent costly breakdowns and ensure optimal cooling we implemented a comprehensive chiller maintenance program of the company.

Regular Inspections:
- Visual inspections for leaks, corrosion, and abnormal noises.
- Checks of refrigerant levels, pressure, and temperature.
- Monitoring of electrical components for signs of wear or damage.
- Verification of water flow and quality.
Cleaning and Maintenance:
- Cleaning of condenser coils, evaporators, and filters.
- Lubrication of moving parts.
- Inspection and replacement of worn-out components.
- Calibration of sensors and controls.
Performance Testing:
- Load testing to assess chiller capacity and efficiency.
- Verification of temperature control accuracy.
- Monitoring of energy consumption.
Corrective Maintenance:
- Identification and resolution of any issues or problems discovered during inspections or testing.
- Replacement of faulty components as needed.

McArthur Highway, Talomo, Davao City, 8000 Davao del Sur

Visual inspections: Check for leaks, unusual noises, vibrations, or abnormal operating conditions.
Temperature and pressure readings: Monitor key parameters to ensure they are within normal operating ranges.
Oil level checks: Verify adequate lubrication for compressors and pumps.
Clean condenser coils: Remove dirt and debris to improve heat transfer efficiency.
Check water quality: Monitor pH, conductivity, and hardness levels.
Inspect pump operation: Verify proper performance and lubrication.
Check refrigerant levels: Ensure sufficient refrigerant charge.
Clean evaporator coils: Remove dirt and scale to optimize heat transfer.
Inspect electrical components: Check for loose connections, worn insulation, or other issues.
Balance chiller loads: Distribute the cooling load evenly among compressors.
Calibrate control systems: Ensure accurate temperature and pressure readings.
Check safety devices: Verify the functionality of safety switches and alarms.
Inspect vibration levels: Monitor for excessive vibration that could indicate equipment wear.
Comprehensive system inspection: Thoroughly examine all components for wear and tear.
Replace filters and seals: Ensure optimal system performance.
Perform oil analysis: Monitor equipment condition and identify potential problems.
Update maintenance records: Document all PM activities.